Nexis - Echocardiogram Ultrasound Transducer

Date
Spring 2026
Duration
8 Weeks
Project Type
Solo
Prompt

Design a product to ergonomically fit the human body

Injury rates compiled from questionnaires suggest that work-related musculoskeletal disorders (WRMSDs) affect between 65% (Schoenfeld et al., 1999) and 91% (Muir et al., 2004, Russo et al., 2002) of ultrasound technicians.

This is a known issue studied since 1985 , and yet is still a prevalent issue in ultrasound technicians today, with echocardiograms being notoriously the most physically demanding

Initial research showed a focus on avoiding excess rotation, extension, and finger strain, particularly by utilizing the Power Grip.

I brought my 3D printed round 1 and 2 prototypes to the Gwinnett Tecnhical College ultrasound department to get real world testing from actual practicing students and professionals.

Despite being taught the standard recommendations for ergonomics, no student or professional actually followed the guidelines.

By having multiple echocardiogram exams performed on myself and being walked through how to perform an exam, I found that the ergonomic guidelines, including arm placement and the power grip did not allow for the dexterity, precision, and intense forces necessary to get clean ultrasound images in an echocardiogram exam.

Taught me how to perform an echocardiogram
Got hands on experience with the tools
Constant delicate wrist and finger adjustments
High force and precision required
More control needed for complex positions
Requires sustained large force

After having the ultrasound technicians test my prototypes intuitively and with their trained grip positions, I formed 3 key insights:

  1. Optimization for a single ergonomic hand position is impossible
  2. High manipulation ability is necessary
  3. Users must hold a large pushing force constantly while making minute adjustments
Testing prototypes with traditional grip instead of intended power grip
Did not understand how to hold
Showed before unconsidered hand positions
Pointed out critical flaws about maneuverability
Medical tool with better ergonomics
Inner components of a transducer

Students showed me other medical tools that had better ergonomics and the inner components of a transducer so I could design within the limits of the technology

Round 3 prototypes
Round 3 Prototypes

Based on feedback and analysis of current transducers, I modeled, printed, and molded 8 new prototypes with various proportions. These prototypes all had cast silicone grips for enhanced flexibility in the crevices of the hand.

Pencil grip
pencil grip
Saggital grip
saggital grip
Power grip
power grip
Transverse grip
transverse grip
Prototypes ranked from worst to best
Results

The new designs gave the technicians improved ability to apply pressure and improved ease of manipulation of the transducer. Specifically conforming to the unique grips cardiologists require for their procedures reduced hand and upper body strain.